#Industrial
Drawing SVG Electrical Panels You Can Measure on Paper
The electrical panel drawings I generated from HTML looked good, but the technician said the proportions were wrong. I rebuilt the whole sheet, anchored it to actual catalog dimensions, wrote the viewBox directly in millimeters, and added a scale bar so the technician could use a ruler to verify that the drawing in hand really was at 1:10.
No kWh Meter? Estimate Daily Electricity Costs from Current
Notes on converting CT current readings into energy usage and daily time-of-use electricity costs, from the three-phase power formula and the sampling interval built into it, through skipping outages and separating peak from off-peak with epoch arithmetic, to a daily summary table that made the web page seven times faster.
Reading an Unknown Modbus Device: Verify Before Interpreting
My notes on tracking down an undocumented device on an RS485 bus, from scanning baud rates and addresses one combination at a time to proving which registers hold live values and which are dead, and the lesson that guessing a device's type from number patterns alone can lead to months of misinterpretation.
Shared Neutrals Across Transformers: Why Phase Balancing Is Not Enough
A case involving two transformers with interconnected neutrals and houses tapped into one side's main feeder, leaving phase A 30-40 A higher even on days off, plus a meter-reading trap that can suggest a 200 A difference if the CT ratio is not verified first, and a repair sequence that must be followed in order.
Sizing Main Cables and Breakers by Installation Method
Notes on choosing the main cable and breaker for a new 253 A feeder, why the same size CV cable can carry 227 A or 364 A depending on how it is installed, and the option of downsizing to 95 and compensating with operating rules, at the cost of the main breaker tripping if anyone breaks those rules.
Diagnosing Feeder Overload from Melted Insulation and Duty Cycles
My investigation of a 95 mm² main cable with insulation melting at scattered points even though the system seemed to work normally, from the nameplates of 6 washers and dryers totaling 234.7 kW to a minute-by-minute current model explaining why a 482 A load on a cable rated for 180 A had not caused a visible system failure.
Reading a DTSU666 3-Phase Meter with Raspberry Pi over Modbus RS485
Notes on connecting a DTSU666 Smart Power Sensor to a Raspberry Pi over RS485, reading 3-phase electrical measurements from multiple meters using Modbus RTU, decoding 32-bit floats correctly, and storing them in SQLite/MySQL before exporting through MQTT and a REST API, including a negative-value bug I ran into myself
Reading Modbus RTU over an RS485 Gateway Without Phantom Values
Connecting multiple Modbus RTU meters/sensors on an RS485 bus through a serial-to-Ethernet gateway can produce phantom values, incorrect readings, or devices that do not actually exist — because a transparent gateway uses RTU-over-TCP, which requires assembling frames and calculating CRC yourself, and validating every reply. This article covers the rules I learned from doing it.